Lathe for machining a workpiece and related methods and toolholders

ABSTRACT

A lathe has a plurality of turret positions with at least one having a toolholder, a pair of blades projecting from one end of the toolholder with the toolholder structured to assume a first position with a first blade machining said workpiece which is rotating in a first direction and a second position with a second blade structured to assume a second position with the workpiece rotating in the other direction. The toolholder remains fixed during machining, Related methods and toolholders are disclosed.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an improved lathe apparatus andassociated method which provides for enhanced efficiency of machiningthrough the use of a toolholder which contains two blades which arefixed during machining of a rotatable workpiece, thereby, minimizing thedowntime and work involved in replacing worn out tools or changing to adifferent type of tool when a single tool was employed in prior artdevices.

2. Description of the Prior Art

It has been known to provide a lathe having a plurality of turretpositions with a toolholder having a single blade which served toperform a machining operation. There are a number of drawbacks to suchsystems, due to the need to suspend the activities while the single toolwas replaced due to tool wear or the desire to substitute a differenttool for a different purpose. Also, the prior art system required alarger number of turret positions.

U.S. Pat. No. 6,708,382 discloses a machine tool said to be capable ofturning machining and machining operations. This is said to beaccomplished by employing a number of inserts for the machining andinserts for drilling machining. A tool main body provided forinstallation of inserts in a detachable fashion. Concave portions aresaid to be interposed between certain adjacent inserts. Rotation of thetool is specifically contemplated in certain uses.

U.S. Pat. No. 6,502,487 discloses a complex tool having a number ofinserts for turning machine operations including ones involving rotationof the workpiece. The tool is said to be fixed. With respect tomachining operations, the complex tool is said to be rotated and driven.

While the foregoing two patents do suggest the use of multiple inserts,there remains a very real and substantial need for a system which wouldindependently employ each insert at a different phase of a machiningoperation.

SUMMARY OF THE INVENTION

The present invention provides a lathe which has a plurality of turretpositions with at least one turret position having an elongatedtoolholder. A pair of relatively spaced blades are secured to an end ofthe toolholder with the toolholder being structured to assume a firstfixed position with a first blade machining a workpiece rotating in afirst direction or a second blade position machining a workpiecerotating in a second direction. The toolholder, while in fixed positionduring machining, moves from a first position to the second positionwhen it is desired to have the other blade machine the workpiece whichis rotating in a different direction.

In a preferred form, the tool holder is composed of two sections whichare mechanically secured to each other, each of which contains one ofthe two blades.

The toolholder is structured to remain stationary during the actualmachining or turning, but to move between the two positions when it isdesired to have one or the other of the blades perform the machiningoperation.

The distance between the toolholder measured from toolholder centerlineto centerline positions is about ¼ inch to 6 inches and preferably about½ inch to 2 inches.

A related method and machining tool are disclosed.

It is an object of the present invention to provide a lathe which due tothe use of multiple tools present on a turret position will reduce theamount of tool change time loss.

It is another object of the present invention to permit a toolbar tohave two blades, each of which is structured to be used separately inmachining or turning a rotating workpiece.

It is a further object of the present invention to provide such atoolbar which may be moved between two positions, each of which allowsone of the two, but not both of the blades, to perform a machiningoperation on a rotating workpiece.

It is a further object of the present to employ a static tool which isnon-live, non-driven, non-rotary in order to double the amount of statictool cutters present at each turret position.

It is another object to provide such a system wherein adequate clearanceof the blade not being used from the workpiece is provided in order tocontribute to avoidance of undesired interference.

It is yet another object of the invention to provide such a system whichwill reduce capital equipment cost by reduction in the number ofrequired turret positions.

It is yet another object of the present invention to provide such asystem which is effective for OEM design, after market applications,alterations, reworking and/or modifications of existing toolholders.

It is yet another object of the present invention to provide such asystem which is readily employed with existing turret stations.

These and other objects will be more fully understood from the followingdetailed description of the invention on reference to the illustrationsappended hereto.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of the known form of turret position.

FIG. 2 is an elevational view of a prior art toolholder having a singleblade.

FIG. 3 is a perspective view of a prior art turret position and singleblade toolholder.

FIG. 4 is a perspective view of a toolholder of the present inventionhaving two blades.

FIG. 5 is a perspective view of a toolholder of the present inventionshown in a turret position of a lathe.

FIG. 6 is an exploded view of a toolholder of the present invention.

FIG. 7 is a top plan view of a toolholder of the present invention.

FIG. 8 is a right-hand elevational view of the toolholder of FIG. 7.

FIG. 9 is a left-hand elevational view of the toolholder of FIG. 7.

FIG. 10 is a front elevational view of the toolholder of FIG. 7.

FIG. 11 is a rear elevational view of the toolholder of FIG. 7.

FIG. 12 is a bottom plan view of the toolholder of FIG. 7.

FIG. 13 is a schematic view showing the toolholder of the presentinvention in two positions with two different directions of rotation.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to FIGS. 1 through 2, there is shown a prior art turretposition 30 which has an elongated recess 32 with a closed end 34. Acutter blade 38 which is detachably secured to the toolholder 36 withinrecess 40 by fastener 42.

FIG. 3 shows a turret position 44 having a recess 46 and being securedto a turret wheel 50 with a prior art toolholder 52 secured therein. Ablade support 56 underlies the blade 58. It will be appreciated that ifone were to desire to change tooling, either because of wear or toemploy another tool in substitution, one would have to shut down theoperation, remove the toolholder, insert the new toolholder and securethe same in place. This would inherently involve labor and the need tohave downtime.

Referring to FIGS. 4 and 5, there is shown a toolholder 60 of thepresent invention which has an enlarged end portion 62 with a bladesupport 64 underlying an outwardly projecting first blade 66 and a bladesupport 68 adjacent to outwardly projecting second blade 70. Thetoolholder is shown in FIG. 5 secured within turret position 78 whichradiates from turret wheel 80. The blade assemblies 64, 66, 68, 70 aresecured to the enlarged end by mechanical fasteners (not shown) such asbolts or screws.

In the form shown on FIGS. 4 and 5, the toolholder 60 is made from twomirror image components with an upper component 82 being secured tolower component 84 by suitable mechanical fasteners such as bolts 86,88. The two segments 82, 84 are preferably touching in surface tosurface contact along the area designated as 90. The enlarged endportions 92, 94 similarly are in surface to surface contact along line96. The support 64 and overlying blade 66 as well as support 68 andblade 70 are respectively received within recesses 99, 98 formed withinthe end sections 94, 92.

With reference to the exploded view shown in FIG. 6, mechanical fastener120 secures support 68 and blade 70 to the end section 92 and similarlyfastener (not shown) secures support base 64 and blade 66 to enlargedelement 94. If desired, the two segments 82,84 may be provided withblind dowels 100, 102 which are secured within respectively holes 104,106 and 108, 110 for additional securement of segments 82, 84 to eachother without being visible from the exterior of the assembly.

Referring to FIGS. 7 through 12, there is shown the previously describedtoolholder 60. It will be noted that blind dowels 100, 102 securesegments 82, 84 in addition to bolts 86-88.

In FIGS. 7 and 8, there is shown the mechanical latch to secure blade 66in place.

Referring to FIG. 13, there is shown in the left hand portion, aworkpiece 140 rotating in a clockwise direction as shown by arrow A withthe toolholder 60 in a first position having blade 70 in contact withand serving to machine the workpiece 140 while blade 66 is out ofcontact with workpiece 140. As shown in the right hand portion of FIG.13, the workpiece 140′ is rotated in a counterclockwise direction asindicated by arrow B. In this second position of toolholder 60′, blade66 is in contact with workpiece 140′ and blade 70 is out of contact withworkpiece 140′. The toolholder 60 in the first position has axis 150 andin the second position has axis 150′. It will be appreciated that theorientation of the toolholder 60 in the first position and toolholderindicated as 60′ in a second position are essentially the same withtheir longitudinal axis being of generally parallel orientation. Ingeneral, it is preferred that the first position of the toolholder 60 beabout ½ to 2 inches from the toolholder position 60′ as measured fromcenter line 150 to center line 150′.

It will be appreciated, therefore, that with the unique toolholder andblade construction of the present invention, without a worker beingrequired to remove and replace either tool 66, 70, the first blade 70effects the desired machining with the clockwise rotating workpiece 140and, subsequently, after moving the toolholder 60 to position indicatedas 60′, the other blade 66 provides machining for the counter-clockwiserotating workpiece 140′. Individual blade machining, therefore, isachieved without the burdensome need to disassemble and reassemble thetool.

Whereas particular embodiments of the invention have been describedhereinbefore for purposes of illustration, it will be evident to thoseskilled in the art that numerous variations of the details may be madewithout departing from the invention as to find in the appended claims.

What is claimed is:
 1. A lathe comprising: a plurality of turretpositions, at least one turret position having a toolholder, a pair ofrelatively spaced blades secured to an end of said toolholder, saidtoolholder is structured to assume a first fixed position with a firstsaid blade machining a workpiece rotating in a first direction and asecond fixed position with a second said blade machining the workpiecerotating in a second direction, a longitudinal axis of said toolholderin the first fixed position being generally parallel to a longitudinalaxis of said toolholder in the second fixed position, and wherein whenthe pair of blades are secured to the toolholder, a bottom surface ofthe first blade has at least a portion positioned across from and facingat least a portion of a bottom surface of the second blade.
 2. The latheof claim 1, wherein said toolholder longitudinal axis in said firstfixed position is spaced from said toolholder longitudinal axis in saidsecond fixed position by about ¼ to 6 inches.
 3. The lathe of claim 1,wherein said toolholder is structured to remain stationary duringmachining by said first and second blades.
 4. The lathe of claim 1,wherein said toolholder is structured to have only one of said firstblade and said second blade in contact with said workpiece duringmachining.
 5. The lathe of claim 1, wherein said toolholder isstructured to have its longitudinal axis oriented transverse withrespect to the axis of rotation of said workpiece during machining bysaid first and second blades.
 6. The lathe of claim 5, wherein saidtoolholder is structured to work on a generally cylindrical workpiece.7. The lathe of claim 1, wherein said toolholder has a pair of recesses,said first blade being removably secured in a first said recess and saidsecond blade being removably secured in a second said recess.
 8. Thelathe of claim 7, wherein each said blade projecting outwardly from itsrespective recess.
 9. The lathe of claim 1, wherein one of said firstblade and said second blade is structured to project in a directionperpendicular to the axis of rotation of said workpiece during machiningby said first and second blades.
 10. A lathe comprising: a plurality ofturret positions, at least one turret position having a toolholder, apair of relatively spaced blades secured to an end of said toolholder,said toolholder is structured to assume a first fixed position with afirst said blade machining a workpiece rotating in a first direction anda second fixed position with a second said blade machining the workpiecerotating in a second direction, said toolholder having a first sectionto which said first blade is secured and a second section to which saidsecond blade is secured, and said first section being removably securedto the said second section, wherein when secured together, a bottomsurface of the first blade has at least a portion positioned across fromand facing at least a portion of a bottom surface of the second blade.11. The lathe of claim 10, wherein said first blade is removably securedto said first section and said second blade is removably secured to saidsecond section.
 12. A lathe tool comprising: a substantially rigidtoolholder a pair of relatively spaced recesses formed within an end ofsaid toolholder a first machining blade removably secured in a firstsaid recess and a second machining blade removably secured in a secondsaid recess, said toolholder structured to be secured within a turret ofa lathe for performing machining operations on a workpiece, said firstand second machining blades projecting outwardly from said first andsecond recesses, respectively, and said toolholder is structured to havesaid first machining in contact with a rotating workpiece rotating in afirst direction and said second machining blade in contact with aworkpiece rotating in a second direction, and wherein when the pair ofblades are secured to the toolholder, a bottom surface of the firstblade has at least a portion positioned across from and facing at leasta portion of a bottom surface of the second blade.
 13. The lathe tool ofclaim 12, wherein said toolholder has a first section to which saidfirst blade is secured and a second section to which said second bladeis secured, and said first and second sections being removably securedto each other to establish a unitary structure.
 14. The lathe tool ofclaim 12, wherein said toolholder has said blade receiving recesses inan enlarged end portion of said toolholder.
 15. The lathe tool of claim12, wherein said blades being spaced from each other at a sufficientdistance as to permit one said blade to engage a rotating workpiecewhile the other said blade is out of contact with said rotatingworkpiece.